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In this interview that Ilkay Özkisaoglu conducted during IFAT in München with Nicholas Ecke of sensXPERT - Optimizing Plastics Manufacturing, he gave us these three tips for materials producer and substrate producers once they are really dealing with materials: 

First tip for materials processors would be to think about sustainability, about circularity of your products, of your source materials, of your processes. 

Second tip would be to make the best use of the data that you have available. Many plastics processors have a wealth of data available from their machines, from measurements that they do in-house, and maybe from sensors that they already have installed in the mold.

Third tip would be don't settle for inefficient processes.

Listen to this episode on how AI can help you improve your material plastic's production process.

What are your experiences on handling polymeric materials?

CompositesLounge.com

Check out our YouTube Episode: https://www.youtube.com/watch?v=BiuH-mksgMs

sensXPERT - Optimizing Plastics Manufacturing CEO Cornelia Beyer expresses her views on running a deep tech company in composites & plastics industry that is a company venture of a tradition SME.

Breaking News: If you are in Orlando, FL, from Monday, 6 May to 10th, please meet Cornelia Beyer and Dr. Alexander Chaloupka of sensXPERT - Optimizing Plastics Manufacturing at the NPE: The Plastics Show

In this episode Cornelia talks about her background, her transition to the composites and plastics industry, and the cultural shift at NETZSCH Group, a traditional company venturing into AI and deep tech.

Since, manufacturing processes are at the core of composites and plastics production, I thought it may be a good idea to explore how AI is penetrating industry. 

Much to my surpise most companies do not know how AI can assist in optimising their processes. Again Aerospace seems to be a frontrunner and the US is more inclined towards testing out AI.

Cornelia discusses the challenges of introducing this new technology, achieving certifications, and hightlights participating in industry panels to educate the masses. 

Cornelia mentions their planned participation in future events and exhibitions to showcase their products and understand market needs. They will focus on product-related conventions, which I believe is a good approach in getting the word spread.

The conversation provides also some personal insights into Cornelia's journey. 

Again, she is in the US right now, that's why we rush this first fully captioned (switch on cc) episode to you. Pay her, Phil and Alexander a visit on their booth next week!

Are you at NPE2024 or FAKUMA this year?

Leave us know, so we can meet up!

sensXPERT - Optimizing Plastics Manufacturing CEO Cornelia Beyer expresses her views on running a deep tech company in composites & plastics industry that is a company venture of a tradition SME.

Breaking News: If you are in Orlando, FL, from Monday, 6 May to 10th, please meet Cornelia Beyer and Dr. Alexander Chaloupka of sensXPERT - Optimizing Plastics Manufacturing at the NPE: The Plastics Show

In this episode Cornelia talks about her background, her transition to the composites and plastics industry, and the cultural shift at NETZSCH Group, a traditional company venturing into AI and deep tech.

Since manufacturing processes are at the core of composites and plastics production, I thought it may be a good idea to explore how AI is penetrating industry.

Much to my surprise most companies do not know how AI can assist in optimising their processes. Again Aerospace seems to be a frontrunner and the US is more inclined towards testing out AI.

Cornelia discusses the challenges of introducing this new technology, achieving certifications, and hightlights participating in industry panels to educate the masses.

Cornelia mentions their planned participation in future events and exhibitions to showcase their products and understand market needs. They will focus on product-related conventions, which I believe is a good approach in getting the word spread.

The conversation provides also some personal insights into Cornelia's journey.

Again, she is in the US right now, that's why we rush this first fully captioned (switch on cc) episode to you. Pay her, Phil and Alexander a visit on their booth next week!

Also, please watch our full video over at our Composites Lounge page and Youtube or audio podcast channels.

Are you at NPE2024 or FAKUMA this year?

Leave us a note, so we can meet up!

YouTube Podcast: https://www.youtube.com/watch?v=Twv4bzIk3PA

Melted Swiss chocolate on a biscuit rod, what a great metaphor for coating thermoplastics on glassfibres, I thought. And was indeed confirmed.

Well, I am certainly also not free of confirmation bias, but see yourself in the video how chocolate flows.

Are you ready to revolutionize the composite industry with advanced fibre polymer coating technology?

Join us on a journey with Antefil Composite Tech an ETH Zürich spin-off as we explore the future of composites at JEC World 2024 (JEC Group) in Zurich.

Discover how Antefil is pioneering unprecedented advancements with their hybrid fibers coated with thermoplastic matrix, enhancing structural integrity and high-quality results.

Listen to Christoph Schneeberger when he explains to Ilkay Özkisaoglu the benefits of coating fibres rather than non-crimp fibreglass fabrics with thermoplastics. Also watch how the production and final parts looks like made from pre-coated fibreglass.

While Antefil's customer is the fibreglass manufacturing industry they are not only looking deep into automotive, wind and aerospace applications, but also for example the sporting goods industry.

We cordially invite you to seize on the chance to learn more about this cutting-edge technology and taste some Swiss chocolate while you're at it!  

YouTube Podcast: https://www.youtube.com/watch?v=XO849SZvVrw&feature=youtu.be

M2N Media GmbH zu Gast bei Composites Lounge in der Techtextil, eine Fachmesse der Messe Frankfurt GmbH (Teil 2/2).

Zunächst einmal bin ich auf der Durchreise von der HANNOVER MESSE nach München um eine DeepTech Company sensXPERT - Optimizing Plastics Manufacturing während der Hashtag#Composites360OnTour zu interviewen.

Da Nina Pirchmoser und ihr Compagnion Martin Hirschmann auf der Techtextil ihre Formate, Showcase Magazin und den M2N Converting Gipfel lancieren dachte ich, mach ich gleich einen Zwischenstopp in Frankfurt, um mehr darüber zu erfahren.

Composites werden häufig nur mit Bauteilen in Verbindung gebracht, aber Composites werden doch vielmehr aus Bahnenwaren konfektioniert. Z.B. NCF, Multiaxiale Gelege, Gewebe, Bänder oder Vliese aus Carbon- oder Glasfasern.

Deshalb ist die sogenannte "Converting Industry" eine, die ich persönlich mit ihren technischen Möglichkeiten als äusserst spannend empfinde. Daher werde ich auch eine Paneldiskussion anläßlich des M2N Converting Gipfels am 28.6.2024 in Hamburg führen.

Meine Panelgäste sind Dr. Christina Toigo, Jan Diekmann von CustomCells und Uwe Becker von Becker Insulation GmbH. Wir wollen der Converting Audience die Batterietechnologie mit all ihren Chancen und Risiken (Thermal RunAway) vorstellen und Möglichkeiten zur Optimierung aufzeigen und wie die Converting Industrie dazu beitragen kann.

Was es sonst noch auf dem Gipfel an Highlights gibt, für wenn der Gipfel überhaupt ist und welche Netzwerkmöglichkeiten geschaffen wurden, das erfährst Du in unserem Composites Lounge LinkedIn Business Vlog- TechTextil Edition.

Dort erfährst du zudem wie DER Social CEO in das Showcase Magazin der M2N Media mit einem Interview zu Thought Leadership reinkam.

Wir haben noch weitere Kapazitäten und das Ticket ist zum EarlyBird noch verfügbar. Nur nicht mehr lange!

Deshalb, lass uns in Hamburg netzwerken und austauschen All-about-Converting!

Martin Hirschmann hat eine Coverage über den ersten Messetag der Techtextil veröffentlicht.

Darüber sprechen wir anfangs im Video Podcast.

"Die TechTextil ist in früheren Jahren eher immer so eine Messe gewesen, die man mitgenommen hat, aber es ist was den Converting Bereich angeht doch deutlich gewachsen.

Mehr Aussteller mit Relevanz für diesen Sektor und auch viel Neues ist zu sehen.

Ganz großes Thema auf der Messe:

Künstliche Intelligenz ist auf dem Vormarsch auch in Textilien.

Es geht z.b. um das Recycling Thema.

Wie kann man Recycling-Ströme intelligent managen und da ist natürlich KI auch ein Weg, wie man da eben gewisse Stoffströme optimieren kann, wie man da weniger Müll im Endeffekt verursacht.

Die TechTextil haben wir den Eindruck, ist richtig gut besucht am zweiten Messetag.

1.700 Aussteller ist die offizielle Zahl von der Messe Frankfurt GmbH

2024 trifft man sich wieder.

Es ist auch heute (2.Tag) noch mal deutlich mehr los als gestern.

Die Bedeutung der Techtextil für die Converting Industrie ist hoch, weil es ist auf jeden Fall ein flexibles Material.

Für viele Maschinenhersteller im Converting Bereich natürlich enorm wichtig neben den Kunststofffolien und dem Papier.

Natürlich sind Vliesstoffe dann natürlich das Stichwort, das man zuerst nennen sollte, aber es geht noch darüber hinaus und alles was gewickelt werden kann spielt deutlich auch hier eine große Rolle", so Martin im Interview.

War super cool, mal wieder bei der TechTextil vorbeizuschauen und alte und neue Bekannte getroffen zu haben.

Sind Sie in der Converting Industry tätig?

Wir freuen uns von Ihnen zu hören!

YouTube-Podcast: https://www.youtube.com/watch?v=7H7y2K6ka3w

#CompositesLounge #DERSocialCEO

Are you ready to revolutionize your inspection processes with the latest technology?

We proudly present our latest member of Composites Lounge.

The 3D V-ROX system is here to transform the way you detect defects. By incorporating cutting-edge photothermal tomography, voidsy gmbh is able to provide three-dimensional results that go beyond surface level imaging.

The innovative approach using active thermography and optical excitation sources allows to delve deep into the inner structure of components, providing valuable insights into defect depth without destroying the composite component. According to Holger Plasser the voidsy technology sets new standards in inspection accuracy and efficiency.

Listen (or watch) to this podcast episode to find out how their co-operation partner ENGEL gets a 10 mm thick part tested in the production cell on display at JEC in Paris.

voidsy joined our Composites Lounge community recently. Follow them in the future for inspection technology and unlock a new level of precision in defect detection. 

Contact Holger today to learn more about the possibilities with the 3D V-ROX system.

YouTube Podcast: 

https://www.youtube.com/watch?v=jHMG1Brsjk4&feature=youtu.be

Die Zukunft des Leichtbaus in Deutschland steht auf dem Spiel!

Die Entscheidung, das Technologietransferprogramm Leichtbau (TTP LB) zu streichen, hat weitreichende Konsequenzen für Arbeitsplätze, Innovation und die Reputation der deutschen Industrie. Wir müssen handeln, um diese wichtige Branche zu unterstützen!

Liebe Composites Lounge Community, die jüngste Entscheidung des Bundesministerium für Wirtschaft und Klimaschutz, das Technologietransferprogramm für den Leichtbau zu streichen, hat uns alle überrascht und enttäuscht.

In dieser Episode spreche ich anlässlich der JEC World 2024 zuerst mit Elmar Witten, Geschäftsführer der AVK und dann am Stand von Composites United mit Dr. Gunnar Merz, der zum Zeitpunkt des Interviews Hauptgeschäftsführer des CU war und gerade in den Aufsichtsrat eines Konzerns im Maschinenbau wechselt. Wir sprechen darüber, welche Folgen diese Entscheidung für den Standort Deutschland in Sachen Arbeitsplätze, Innovation, Technologie und Nachhaltigkeit hat.

Wir sind uns einig, dass die Bedeutung des Leichtbaus für die Zukunft der deutschen Industrie und den Klimaschutz unbestreitbar ist. Es ist an der Zeit, dass wir uns gemeinsam für die Förderung dieser Schlüsseltechnologie einsetzen und sicherstellen, dass Deutschland weiterhin ein verlässlicher Partner in der internationalen Industrielandschaft bleibt. Lasst uns gemeinsam für eine nachhaltige und innovative Zukunft kämpfen!  

Zum LinkedIn-Stream: https://www.linkedin.com/posts/ilkayoezkisaoglu-dersocialceo_leichtbau-zukunft-innovation-activity-7185243236469248000-HIjB/?utm_source=share&utm_medium=member_desktop

Zum YouTube-Video: https://www.youtube.com/watch?v=kaIhBHS4kTI&feature=youtu.be

The H3 of H2: High Pressure, High Safety, High Speed Winding of an H2 Tank

Join our podcast episode with Dr. Viktor Reimer, Head of Pressure Vessel at ACTC

In this episode you will learn from ACTC how to make 700 bar pressure vessel tanks for hydrogen applications. Since hydrogen is risky, they have designed a safety factor of 2.35

Imagine your car tire has some 2 bars "only". Compare it with 700x2.35!

We also clarify how HRC has shared the tasks between its European sites (Engenuity Ltd, ACTC and the newest member Compositex S.r.l.) and China.

We continue with our post-show coverage of JEC Group's JEC World in the next weeks to come.

Watch the YouTube video here: https://www.youtube.com/watch?v=La_vL9IhhIg

HRC Announcement JEC World 2024 on the Compositex S.r.l. (Italy) Acquisition

Listen to Jordi Aranega, VP and Board of HRC, when he tells Ilkay Özkisaoglu how Compositex adds value to the family.

Composites Lounge covers innovation, technology and sustainability trends and solutions. In addition, we highlight the growth initiatives of our members and congratulate the group for their bold move into the European market.

Wanna join our LinkedIn movement for a more sustainable world through innovation in technology?

CompositesLounge.com

Watch the LinkedIn video here: https://www.linkedin.com/feed/update/urn:li:activity:7181975364783509505/

How to recycle 5,000 tons of wind blades in just one plant.

During JEC World 2024 I came across a very promising project funded by the European Commission that I'd like to bring to your attention. Read more about the project here:

https://www.pladostelma.com/en/life-green-composite/

One of our society's huge problems in the future will be the aging of windturbine blades. Each of these blades contain usually 8 metric tons of fibreglass. Add the resin then you see the scale of problem that we will be facing or are already facing.

In this episode I interviewed Giorgio Betteto of Gees Recycling. We start of by inspecting some samples he brought along of recycled composites that feature very solid surfaces. These are hard as ceramic and therefore not only water repellant, but also such impact proof that the can be used as floor tiles.

Watch our LinkedIn video here: https://www.pladostelma.com/en/life-green-composite/

The interview with Alexander Wiesner took place at their celebration event for Langzauner GmbH's 100th anniversary, where we discussed the company's history, current projects, and future innovations in the composites industry.

Watch the full interview now, because it also covered Langzauner's presence at JEC World 2024 and their expectations from the event.

Particularly, the insights into record braking presses that feed RTM and other infusion technologies with overly large components, exceeding even 10 metres are simply mindblowing.

It was also a great opportunity to talk with the project management team. Bernhard Hauer explained the particularities of the composites industry when it comes to designing parts.

The interview provided insights into Langzauner GmbH's achievements over the past 100 years, their current projects, and their plans for future events like the JEC World 2025 and JEC Forum DACH 2024.

Thank you Thomas Witzmann, MBA,CEO and the leadership team for having Composites Lounge and DER Social CEO being part of your celebration party. May the rocket fuel another 100 years.

Do you have innovative composites processes established? Which ones? Let us know in the comments!

https://www.linkedin.com/posts/ilkayoezkisaoglu-dersocialceo_composites360ontour-activity-7179489051652079616-LUUX/?utm_source=share&utm_medium=member_android

Have you ever seen 35,000 (in words Thirtyfivethousand) volts in action?

Alan Harper shows you how you can decrease cost in composites production.

Ian Flavell, Director of a composites manufacturing firm in the UK and André Antunes from Brasil give reallife examples and explain in quite some detail, how much you can save with reusable bags.

Not only is the cost saving a factor that I liked, but also reducing lots of production waste and last, but not least, the surface quality are beyond perfect. Look at the biofibre part. We all know that these pose a challenge sometimes due to natural variances.

Thank you Alan Harper Composites Ltd. and team for the insights into your technology.

 

And Alan, I need to commend you on your entertaining skills. You are talented with demonstrating complex technical matters in easy to understand language.

 

Community, what do you think?

Europe will be the first carbon neutral continent of this planet by 2050 and that is why it is good that JEC World 2024 is back to normal. But what does it mean for you?

We analyze the attendance by both quantitative and qualitative measures. In particular, why the sole view on only an ROI on exhibiting or visiting of JW is not sufficient, because the community also wants to inspire endusers with new applications.

We cover in depth the latest news on the Green Deal. The European Commission has just launched a program for advanced materials that is a major opportunity for manufacturers. This means there will be funds available for innovation, because it is the EC's firm intention to become the first continent of this planet to become carbon neutral by 2050.

I find this overly ambitious, but at the same time cannot underline enough that this will only be possible with composites.

Why this is you can hear in this podcast episode.

We are also talking about the Olympics that will open its doors soon in Paris. The surprising part here is the large overlap in mindset of the sporting industry with composites.

What interesting things have you discovered on the showfloor?

Which presentation did you attend during March, 5 to 7?

What are your take aways from this years JW edition?

Happy new year from Composites Lounge and the LinkedIn Industry Community.

Being in the industrial field for over 30+ years I am always eager to present new trends and technologies. Advanced materials have been trending for a while now. I do remember at around Y2K it commenced becoming the go-to solution and represented a true innovation in many fields.

Lately, sustainability has been added and that's why my three content pillars comprise of technology, innovation and sustainability.

I am overly glad that my guest Dr. Timo Huber of ACTC will be available for a live talk. ACTC is a bit particular in that it combines the traits of an R&D Centre and an incubation platform. This business model is an innovation in itself and I am truly wondering what are the similarities and differences of ACTC to a manufacturing corporation and a third party testing entity.

We will delve into also the TRL, that is technology readiness level that many of you may not be aware of. TRL is a term that describes the maturity level of your innovation and whoever is busy with new product development should be aware of it. Needless to say that the European Commission and other governmental bodies require identification of the beneficiary's TRL for grants.

While we have Timo in China, we will show you around the HRC facility. Yes, Timo joins me live from China. There will be an opportunity to talk about thermoset, thermoplast and composite processes in some detail during our stream.

PS: Are you attending JEC World during 5 to 8 March in Paris? Why not visit the booth of HRC (mother of ACTC) and talk first hand with Timo. I will be at JEC, too, and cover the event with my LinkedIn format 

Hashtag

#composites360onTour Stay tuned!

To this end, please contact me, since I am still looking for interesting products, services and processes to be shown here on my platforms to our Composites and Friends community